gearbox and transmission toolbox


Gearbox---- complete overhaul service is now available.  See bottom of page for further details.                                                                  

Hit Counter


                  
                              Gearbox support stand is used in conjunction with the main stand. Able to turn 360 degrees.
Bolt the main stand to your workbench, undo the central nut and place the gearbox stand onto it and replace the nut. Take the pin out of the gearbox stand and screw the thrust screw back. Insert 2 setscrews, with washers into the gearbox, where the exhaust cross box is held. Place the box onto the stand, insert the pin into where the clutch cable fits and tighten up the thrust screw to level the box. Tighten up the 2 set screws and hey presto, you can rotate the box to any desired position to work on it, so easy and safe. Lock the box in position if so desired, with the central 16mm nut.

Modified gearbox stand


          
             modified gearbox stand                             stand can tilt 90 degrees to enable correct                         stand is locked in a horizontal or
                                                                           placing of the crownwheel and to be able to measure                  vertical position with this pin
                                                                               the bearing depth when calculating the amount
                                                                                of shims needed to set the crownwheel to the
                                                                                           pinion mesh depth accurately


     
                 modified stand base                                          the tilting mechanism                                            ready for a gearbox


      
   tilted 90 degrees and locked with the pin                          the pin and the fitting hole                                                gearbox ready for stripping




                              Indent spring compression tool



    
                                        synchromesh set up shims                                                                 socket for the selector fork clamping screws


   

             Mandrel to machine a centrifugal clutch drum.      Hire only or send item to me.            Mandrel to machine a 435 flywheel

   
   To mount and dismount the driveshaft                           Complete set of tools to overhaul a 435 or 602 gearbox
          protective cups on a 2cv4 435                                                                     Hire only
                          Hire only


                        
                      Extra long reach 29mm six sided socket.
                         Used when overhauling an output hub    

Gearbox repair and overhaul service.

I have made and created and updated several tools that Citroen used in the 1960's gearbox repair manual. A vast improvement to a, now complete, full kit of repair tools to totally renovate this item. We are now in the year 2019 and things needed to be brought up to date.

A complete overhaul is the only way to ensure that the gearbox will be entirely serviceable for many years to come. A simple repair or component replacement does not guarantee this.

All bearings,oil seals, needle races, thrust needle races, synchro rings, shims etc will be replaced with top quality components.The sliding pinion for 1st/reverse gear can unscrew itself and cause a total disaster. This item will be properly secured within itself.  Any damage etc found upon inspection will be reported to the owner. The bevel gear will be set to the factory dimension as well as the meshing of the crownwheel to it.
The gearbox must be delivered to my workshop and must be picked up at the same.
Turn around time can vary. Parts need to be ordered or made, but generally, 2 weeks should see it completed.

Please enquire and we can have a talk about repairing your gearbox. Pricing is available but a final quote cannot be estimated until and after stripping and inspecting.

You can, of course, hire any tools from the kit to complete your own repairs or even the whole kit. There are fourty odd tools in the set. The kit is not for sale.  
Sorry, but I cannot make a repair in the field, so do not offer a travelling service.